Glowing skin, lean muscles, and healthy hair are the dream of every person on the planet. To achieve these fitness goals, vegans opt for plant-based protein sources.
However, to maximize the health benefits of proteins like toning muscles, nutritionists recommend protein powders.
From the USA to the UK, various brands of these powders are ideal supplements for a healthy lifestyle. For instance, the Blessed Plant-Based Protein products are active in several countries.
If you are a curious consumer, you might have researched making a homemade protein powder. However, it is equally vital to understand how companies manufacture these products. Let’s find out in this article.
Plant-based Protein Manufacturing
From powders to meatless burgers, the scope of healthy and tasty vegan foods keeps growing. It is impractical to make protein shakes or powders constantly.
Hence, people buy readymade products from trusted brands. These brands use a step-by-step approach to make large-scale protein foods. Here’s how the process takes place.
Blending
First, an approved flavor sample is subjected to pre-defined blending processes. The ingredients in the procedure are put into a blender using hi-tech mechanical machines.
These three steps constitute the blending operation.
- Loading
- Mixing
- Discharge
The final product ensures an even distribution of plant-based ingredients in powdered form.
Consistency Check
Reputed manufacturing units conduct a quality inspection before packaging the powder. This step checks for the texture and flavor of the powder.
The texture is compared with consistency based on original constituents depending on the formula.
Generally, plant-based protein powders appear grittier in terms of texture. However, brands like Blessed Plant-Based Protein, Plix, and Garden of Life provide powders that mix easily with water.
Packaging Process
The third step in manufacturing protein powders based on plants focuses on error-free packaging.
The manufacturer packs these powders using appropriate bottles, stick packs, or bags.
Overall, the packaging process is automated in some plants. Also, versatility in this step allows variation for the end consumers.
Polishing and Labelling
All plant-based protein powders need an FDA certificate. After ensuring the required measures while blending or extrusion, companies label the bottles accordingly.
Depending on the manufacturer’s scale, these labels can be automatic or manual. However, labels contain the brand name, logo, certification, and nutritional details.
With an estimated $ 15.6 billion plant-based protein market till 2026, customers can expect more labels in the US scene.
Quality Testing
The final step in plant-based protein powder manufacturing involves testing the product with these aspects.
- Potency tests
- Microbial limit test
- Heavy metal test
These tests are mandatory to confirm the expected grade quality of protein powder. Companies follow a manufacturing process for plant-based powders similar to DIY steps.
However, machines, large-scale equipment, and quality tests create a professional product.
Wrapping Up
A plant-based protein manufacturing plant consists of extrusion, heat, and mechanical systems. These units have air handling and HVAC systems to combat allergens and provide ventilation.
So, your protein-based powder goes through a safe and systematic manufacturing process. These powders aid weight loss, lower cholesterol, and promote healthy muscles and bones by tweaking the ingredients.
Plant sources are available in plenty, and the well-defined manufacturing process allows high flexibility to companies. Hence, you can choose suitable brands that offer plant-based protein powders for different requirements.